CCS Automatic
Production Line
For Lithium Battery
Modules

High-Precision Assembly Solution for
Next-Generation ESS and EV Battery Packs

Fully automated CCS assembly from components to finished module

High-efficiency dual-laser welding system

Integrated AOI & electrical performance inspection

Flexible design for different CCS structures

Build smarter CCS structures with fully automated lamination, riveting, laser welding, and inspection integration.

What is CCS Production Line ?

Integrated Manufacturing for Battery Cell Contact Systems (CCS)

The CCS production line is designed for the automated assembly of battery cell contact systems, including FPC (Flexible Printed Circuit), aluminum/copper busbars, and structural plastic components.

It replaces traditional manual assembly with a fully automated process covering positioning, riveting, laser welding, and inspection.

PRODUCTION PROCESS

End-to-End Automated Workflow

01

Component loading & positioning

02

Visual alignment & inspection

03

FPC and busbar assembly

04

Multi-point hot riveting

05

Dual laser welding

06

Electrical performance testing

07

AOI final inspection

Key Advantages

Why This CCS Line Stands Out

01 High Precision Automation

Reduces human error in complex multi-layer assembly.

02 Dual Laser Welding System

Improves welding consistency and throughput.

03 Flexible Production Architecture

Supports different CCS designs without major tooling changes.

04 Smart Quality Control

Real-time AOI + electrical testing ensures stable output.

Technical Highlights

Visual inspection for busbar & FPC assembly to prevent misalignment

Magnetic levitation multi-axis motion system for high-speed positioning

Multi-point pulse hot riveting system, no need for frequent mold change

Dual-laser head welding for improved efficiency and performance stability

Integrated AOI + electrical performance testing system

Technical Parameters

Whole Line Efficiency
Up to 505 pcs / shift (based on 24 hot riveting points configuration)

Line Configuration
Customizable based on:

01 CCS structure design

02 Busbar/FPC layout

03 Welding point distribution

Widely used in

EV battery packs

Energy storage systems (ESS)

OEM/ODM battery factories

Power battery module manufacturers

Build Your Smart CCS Production Line

We provide customized CCS automation solutions tailored to your battery structure and production capacity.

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