Designed for stable mass production, process consistency, and scalable battery manufacturing. 

A Fully Integrated Module Assembly Solution

Jialuo Intelligent provides a fully automated prismatic battery module assembly line integrating cell feeding, OCV sorting, automatic stacking, laser cleaning, busbar welding, electrical testing, and module assembly into one intelligent production system.

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The solution is engineered to improve process repeatability, reduce manual intervention, and support stable large-scale battery manufacturing.

Challenges in Battery Module Manufacturing

01Inconsistent welding quality affects module reliability.

02Manual assembly increases labor dependency and production errors.

03Lack of production traceability limits quality management.

04Growing EV and ESS demand requires scalable automated production.

What This Line Delivers


Higher Production Throughput

Optimized automation architecture supports continuous high-efficiency production up to 12–15 PPM.

Improved Process Consistency

High-precision positioning and automated process control reduce assembly deviation and improve module consistency.

Reliable Welding Quality

Integrated laser cleaning and aluminum busbar welding ensure stable electrical connection and lower defect rates.

Reduced Manual Intervention

Automated feeding, stacking, welding, and testing minimize labor dependency and reduce operational risks.

Smart Manufacturing Ready

Supports MES integration, production traceability, barcode tracking, and real-time production monitoring.

Flexible Manufacturing Capability

Compatible with different module structures and customizable according to customer production requirements.

Production Process


01
Cell Feeding

Cell Feeding

02
OCV Detection and Sorting

OCV Detection & Sorting

03
Automatic Flipping and Matching

Automatic Flipping & Matching

04
Adhesive Application

Adhesive Application

05
Automatic Stacking

Automatic Stacking

06
Module Compression

Module Compression

07
Polarity Detection

Polarity Detection

08
Laser Cleaning

Laser Cleaning

09
Busbar Laser Welding

Busbar Laser Welding

10
Electrical Performance Testing

Electrical Performance Testing

11
Module Assembly

Module Assembly

Key Manufacturing Modules


Intelligent Cell Feeding System

Automatic loading and positioning improve feeding stability and production efficiency.

OCV Detection & Cell Sorting

Real-time voltage testing and sorting improve cell consistency before module assembly.

High-Precision Stacking System

Robotic stacking technology ensures accurate alignment during module assembly.

Smart Manufacturing Ready

Automated feeding, stacking, welding, and testing minimize labor dependency and reduce operational risks.

Aluminum Busbar Laser Welding

High-precision laser welding technology delivers stable electrical performance and reliable connection quality.

Electrical Performance Testing

Integrated testing system ensures module safety, voltage consistency, and product reliability.

Built for Smart Factory Integration


MES Connectivity

Production Data Collection

Barcode Traceability

Real-Time Equipment Monitoring

Process Parameter Management

Quality Traceability

Production data can be uploaded in real time to support digital factory management and process optimization.

Technical Specifications


ItemSpecification
Cell TypePrismatic Cells
ApplicationEV / ESS Battery Modules
Production Speed12-15 PPM
Automation ModeSemi / Fully Automatic
Welding TechnologyLaser Welding
Data IntegrationMES Supported
Testing CapabilityOCV & Electrical Testing
CustomizationSupported
Air Pressure0.5-0.7 MPa
Power SupplyCustomized

Flexible Customization for Different Battery Projects


We provide customized automation solutions based on:
Our engineering team works closely with customers to optimize productionefficiency and manufacturing stability.

Why Global Customers Choose Jialuo Intelligent


01

Intelligent Cell Feeding System

Automatic loading and positioning improve feeding stability and production efficiency.

02

Stable Equipment Performance

Designed for long-term continuous production with reliable operational stability.

03

One-Stop Automation Solutions

From module assembly to customized production integration.

04

Fast Technical Support

Quick-response engineering support for installation, commissioning, and after-sales service.

05

Smart Manufacturing Capability

Focused on intelligent automation and scalable battery production systems.

Frequently Asked Questions


What types of battery cells are supported?

The line is designed for prismatic battery cells and can be customized according to customer cell dimensions and module structures.

Can the production line integrate with MES systems?

Yes. The system supports MES integration for data collection, production traceability, and intelligent factory management.

What is the production capacity?

The standard line throughput can reach 12-15 PPM depending on module configuration and process requirements.

Is customization available?

Yes. We provide customized solutions based on production capacity, module design, factory layout, and automation requirements.

Do you provide overseas technical support?

Yes. Remote support and overseas commissioning services are available.

Ready to Upgrade Your Battery Module Manufacturing?

Improve production consistency, welding quality, and manufacturing efficiency with Jialuo Intelligent automated battery module assembly solutions.

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